LEGO is embarking on a significant transformation towards sustainable packaging by developing paper-based bags to replace traditional plastic. The process is intricate, as the company has put considerable time and resources into finding the ideal paper materials. LEGO has evaluated around 180 different types and formats of paper to ensure the bags can withstand the manufacturing process and the journey from their factories to the end-users’ homes without tearing or deteriorating.
One of the key factors in their selection process is the paper’s sensitivity to humidity, which can vary greatly in different manufacturing environments. LEGO has made it a priority to find materials that are adaptable to both hot, humid conditions and cooler climates.
In pursuit of the perfect solution, the company trialed 15 prototypes, involving hundreds of children and parents to provide feedback on various shapes, materials, and designs. Interestingly, LEGO discovered that children found excitement and enjoyment in unwrapping paper bags, adding to the overall fun of the building experience. Unlike clear plastic bags that reveal the contents, the paper bags create a sense of anticipation.
Furthermore, the larger paper bags are designed to stand upright, offering a practical solution for organizing loose bricks during play. This thoughtful design change is likely to enhance the building process, making it even more enjoyable for young builders.
In summary, LEGO’s initiative not only marks a step towards environmental sustainability but also adds an element of fun and creativity to the building experience. This approach highlights how companies can innovate while being responsible stewards of the environment, ultimately creating a win-win situation for both consumers and the planet.